Forklift Platform

QUESTION:

What do you call a straight-edge that has one of its sides so perfectly notched that the teeth of a bicycle sprocket (the 'cogwheel' thing) will mesh perfectly into it? Naturally, the spacing of the notches on the straight-edge is going to depend on the spacing of the teeth, and this is going to vary quite a bit. I don't think that what I am looking for, is found at a bicycle shop, I'm probably going to have to go to a machine shop to get one, though I'd prefer getting one on the cheap rather than buying something brand new, or worse - shudder - cut one out of a metal yardstick using a Dremel.

I'm trying to build a bicycle-powered 'forklift' if that helps anybody understand my objective here. The platform is supposed to rise up from the jacking action of a cogwheel cranking the straight-edge up from under.

I only want the 'forklift' to go up 3 or 4 feet or so, and no higher.

Can anybody speculate what kind of a price should I expect to pay for a straight-edge that has one of its sides notched in the fashion described above?

ANSWER:

Unless you can handle heavy side loads and considerable torque on the pinion, a rack and pinion is not a really great lifting mechanism for more than just trivial weight. Why not build a mast a bit taller than the top of the range that you want to reach, hang a free-wheeling sprocket there, loop the chain over it, and use the chain to pull the load up? That's the way it's done on lots of forklifts. This has the distinct advantage of needing no custom-machined rack.

One pair of notes:

If you want the rack to travel and the pinion to stay fixed, bear in mind that the rack must have someplace to go, *and* somplace to start from. If it's intended to rise 3 feet, there has to be at least three feet of space below it for the rack to occupy before it starrts to rise.


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